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Professional manufacturer of welding wires and spraying wires,over 22 years.

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Email:sales11@dlx-alloy.com

Add:NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China

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Thermal Spray Wire

Ni60Cr15 Wire for Heat-Resistant Metal Sheathing Applications

Ni60Cr15 Wire for Heat-Resistant Metal Sheathing Applications

Product Details

Ni60Cr15 Wire for Heat-Resistant Metal Sheathing Applications

Our Ni60Cr15 wire is a powerhouse for heat-resistant metal sheathing. This nickel-chromium alloy (60% nickel, 15% chromium, with iron for balance) is built to protect metal components in brutal conditions. It handles temperatures up to 1150°C, shrugs off oxidation, and fights corrosion like a champ. Whether you’re sheathing parts for aerospace engines or chemical processing equipment, our wire delivers tough, reliable coatings that keep your gear running longer. Available in sizes like 1.6mm and 2.0mm, it’s perfect for thermal spraying or cladding, giving you a dense, high-bond-strength sheath that’s easy to work with.

Industry Analysis

The heat-resistant wire market is heating up, expected to reach $12 billion by 2026 with a CAGR of 7.8%. Industries like aerospace, power generation, and chemical processing are driving demand as they hunt for materials that can take the heat—literally. The push for sustainability is huge, with companies leaning into automated systems and greener coatings to cut waste and boost efficiency. Ni60Cr15 is a sweet spot for many, offering high performance without the premium price tag of higher-nickel alloys. As industries face tougher regulations and higher expectations for equipment durability, our wire is perfectly positioned to meet those needs.

Chemical Composition
Nickel (Ni) 95%
Aluminum (Al) 5%
Physical & Mechanical Properties
Melting Point 1400-1450°C
Density 8.9 g/cm³
Bond Strength ≥ 55 MPa (Flame spray), ≥ 70 MPa (Electric arc spray)
Size 1.2/1.6/2.0mm
Weight of Axle 15kg
Spraying Parameters (Electric Arc Spray)
Parameter Recommended Value
Spray Voltage 30-40V
Spray Current 100-300A
Air Pressure 0.4-0.6MPa
Spray Distance 100-150mm
Preheat Temperature 80-150°C
Coating Thickness 0.1-1.5mm

Our Ni60Cr15 wire is a go-to for heat-resistant metal sheathing across a range of industries:

  • Aerospace: Shields turbine blades and exhaust systems from extreme heat and wear.

  • Power Generation: Protects boiler components and heat exchangers from high temperatures.

  • Chemical Processing: Coats reactors and pipes to resist corrosive acids and gases.

  • Industrial Manufacturing: Sheathes molds and tools for durability in high-heat production lines.

It’s also great for rebuilding worn parts or adding protective layers to extend service life. If your equipment faces scorching temps or harsh chemicals, our wire has you covered.

Company Comparison and Our Advantages

When it comes to Ni60Cr15 wire, we’re a cut above the rest. Our wire is crafted with high-purity alloys for consistent quality and performance. With bond strengths over 8500 psi and low-porosity coatings, you get sheathing that lasts, saving you time and money on repairs. We offer flexible sizing, quick turnaround, and expert support to optimize your application process. Unlike others, we prioritize affordability without skimping on durability, making our wire a cost-effective choice for demanding environments. With us, you’re getting a reliable product backed by a team that’s all about keeping your operations smooth and efficient.

Comparison Parameters Table

Parameter

Ni60Cr15 Wire

Other Heat-Resistant Wires

Composition

60% Ni, 15% Cr, Fe balance

Varies (e.g., Ni80Cr20, FeCrAl)

Max Operating Temperature

Up to 1150°C

Up to 1100-1200°C

Oxidation Resistance

Very Good

Good to Excellent

Bond Strength

>8500 psi

7000-9000 psi

Corrosion Resistance

Good, especially in acids

Moderate to High

Machinability

Good

Moderate to Good

Coating Density

High, low porosity

Moderate to High

Cost Efficiency

High, cost-effective

Varies, often higher

Our Ni60Cr15 wire is your ticket to heat-resistant, long-lasting metal sheathing. It’s tough, affordable, and versatile, perfect for industries that can’t afford downtime. Want to protect your components and boost performance? Reach out today for a quote or to learn how our wire can keep your equipment running strong.

Ni60Cr15 Wire for Heat-Resistant Metal Sheathing Applications

Ni60Cr15 Wire for Heat-Resistant Metal Sheathing Applications

Ni60Cr15 Wire for Heat-Resistant Metal Sheathing Applications


Ni60Cr15 Wire for Heat-Resistant Metal Sheathing ApplicationsNi60Cr15 Wire for Heat-Resistant Metal Sheathing Applications

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

Ni60Cr15 Wire for Heat-Resistant Metal Sheathing Applications

Client Visits

Building Stronger Partnerships

Ni60Cr15 Wire for Heat-Resistant Metal Sheathing Applications

We support all kinds of testing:

Ni60Cr15 Wire for Heat-Resistant Metal Sheathing Applications

Ni60Cr15 Wire for Heat-Resistant Metal Sheathing Applications

FAQs:

  1. What is Ni60Cr15 wire made of?
    It’s a nickel-chromium alloy with 60% nickel and 15% chromium, balanced with iron for high heat and corrosion resistance.

  2. What industries use Ni60Cr15 wire?
    It’s popular in aerospace, power generation, chemical processing, and industrial manufacturing for metal sheathing.

  3. What are the key applications of Ni60Cr15 wire?
    It’s used for sheathing metal components to protect against high temperatures, oxidation, and corrosive environments.

  4. How does Ni60Cr15 compare to other heat-resistant wires?
    It offers excellent thermal stability up to 1150°C, good corrosion resistance, and cost-effectiveness compared to higher-nickel alloys.

  5. What benefits does Ni60Cr15 wire provide for metal sheathing?
    It ensures durable, heat-resistant coatings, extends component life, and reduces maintenance in extreme conditions.

  6. What are the latest trends in heat-resistant wire applications?
    There’s a shift toward automated coating systems and eco-friendly materials to improve efficiency and sustainability.

  7. How is Ni60Cr15 wire applied?
    It’s typically applied via thermal spraying or cladding to form a protective sheath on metal surfaces.

  8. Why choose Ni60Cr15 for heat-resistant applications?
    Its balance of heat resistance, affordability, and versatility makes it ideal for protecting components in tough environments.


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