Our Ni80Cr20 Thermal Spray Wire is a game-changer for industrial roller surfacing. Made from a high-purity nickel-chromium alloy (80% nickel, 20% chromium), this wire is engineered for durability and performance. It’s designed to withstand extreme temperatures up to 1200°C, resist corrosion, and deliver a smooth, machinable coating that extends the life of your rollers. Whether you’re in aerospace, automotive, or oil and gas, our Ni80Cr20 wire ensures your equipment stays tough under pressure.

Using arc spraying, this wire creates dense, well-bonded coatings that stick to metal surfaces like glue—think bond strengths over 9000 psi. It’s perfect for rollers facing wear, oxidation, or harsh environments. Plus, it’s got great form stability, meaning it holds up without deforming, even under intense conditions. Our wire is available in sizes like 1.2mm, 1.6mm, and 2.0mm, so you can pick what works best for your setup.

Industry Analysis

The thermal spray wire market is on fire, projected to hit $10 billion by 2025, with nickel-based wires like Ni80Cr20 leading the charge. Why? Industries are obsessed with boosting equipment longevity and cutting downtime. Aerospace needs coatings that can handle scorching engine temps, while oil and gas demands corrosion-resistant surfaces for rigs and pipelines. The push for sustainability is also huge—everyone’s looking for eco-friendly coatings and automated spraying systems to save time and money. With a CAGR of 8.5% through 2033, the demand for high-performance materials like ours is only climbing.

Our Ni80Cr20 thermal spray wire shines in roller surfacing across multiple sectors:

• Aerospace: Protects turbine blades and engine components from heat and wear.

• Automotive: Coats pistons and valves to boost durability and performance.

• Oil and Gas: Shields pipelines and rigs from corrosion in salty, sulfide-heavy environments.

• Manufacturing: Enhances industrial rollers for consistent performance in high-stress production lines.

It’s also used for rebuilding worn parts, creating bond coats under ceramics, and improving resistance to impact and bending. Basically, if you’ve got a surface that takes a beating, our wire’s got it covered.

Comparison Parameters Table

Compared to other suppliers, our Ni80Cr20 thermal spray wire stands out for a few key reasons. We focus on quality and consistency, using high-purity materials to ensure every spool delivers top-notch performance. Our wire’s high bond strength and low porosity mean coatings that last longer and perform better, saving you maintenance costs. We also offer flexible sizing and fast delivery to keep your operations running smoothly. Plus, our team of experts is always ready to help you dial in the perfect spraying parameters for your project. With us, you’re not just getting a product—you’re getting a partner who’s all in on making your rollers tougher and your business stronger.

Why Choose Us for Ni80Cr20 Thermal Spray Wire?

Our Ni80Cr20 wire is built for the long haul, offering unmatched oxidation resistance, machinability, and cost efficiency. It’s the go-to choice for industries that can’t afford downtime or subpar performance. Ready to level up your roller surfacing? Contact us today for a quote or more details on how our wire can keep your equipment running like a champ.

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

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FAQs：

1. What is Ni80Cr20 thermal spray wire made of?
   It’s a nickel-chromium alloy with 80% nickel and 20% chromium, designed for high-temperature stability and corrosion resistance.

2. What industries use Ni80Cr20 thermal spray wire?
   It’s widely used in aerospace, automotive, oil and gas, and manufacturing for surfacing industrial rollers and components.

3. What are the main applications of Ni80Cr20 thermal spray wire?
   It’s used for coating rollers to enhance wear resistance, corrosion protection, and durability in harsh environments.

4. How does Ni80Cr20 compare to other thermal spray materials?
   It offers superior oxidation resistance up to 1200°C, excellent bond strength, and machinability compared to iron-based alloys.

5. What are the benefits of using Ni80Cr20 for roller surfacing?
   It provides long-lasting coatings, reduces maintenance costs, and improves roller performance under high stress and heat.

6. What are the latest trends in thermal spray wire applications?
   Industries are moving toward eco-friendly coatings and automated spraying systems for better efficiency and consistency.

7. How is Ni80Cr20 thermal spray wire applied?
   It’s applied using arc spraying, where the wire is melted and sprayed onto surfaces, creating a dense, protective coating.

8. Why choose Ni80Cr20 for industrial rollers?
   Its high resistivity, corrosion resistance, and ability to withstand extreme conditions make it ideal for heavy-duty roller applications.