Welcome to Jiangsu DZX Factory.
Email:dlx@dlx-alloy.com Mobile/Whatsapp:+86 199 0611 9641
Professional manufacturer of welding wires and spraying wires,over 22 years.
Contact:Jason
Whatsapp:+8619906119641
Email:dlx@dlx-alloy.com
Add:NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
Nickel Welding Wire
Product Details
Our Durable Inconel 600 ERNiCr-3 MIG/TIG Welding Wire is a powerhouse for industries like chemical processing and power generation, where corrosion and high temperatures are constant challenges. This nickel-chromium alloy wire is engineered for both Gas Tungsten Arc Welding (TIG) and Gas Metal Arc Welding (MIG), delivering strong, clean welds that resist oxidation, pitting, and stress corrosion cracking. Meeting AWS A5.14 standards, it’s optimized for welding Inconel 600 and similar nickel-based alloys, ensuring top-tier performance in harsh environments. Its high chromium content boosts corrosion resistance, while the low carbon composition minimizes cracking, making it a reliable choice for critical applications.
This wire thrives in tough conditions, handling temperatures up to 2000°F (1093°C) with ease. It’s perfect for fabricating and repairing equipment like chemical reactors, power plant boilers, and heat exchangers. Whether you’re joining dissimilar metals or tackling high-stakes projects, our ERNiCr-3 wire offers exceptional weldability and durability, keeping your operations running smoothly without costly downtime.
The chemical and power generation industries are on an upward trajectory, driven by global demand for chemicals, energy, and sustainable solutions. The chemical processing sector is projected to grow steadily through 2030, fueled by rising production of petrochemicals, fertilizers, and specialty chemicals, particularly in Asia-Pacific and North America. Power generation is also expanding, with investments in fossil fuel, nuclear, and renewable energy systems like geothermal and biomass plants. Both industries face extreme conditions—think aggressive acids, corrosive gases, and high temperatures—making durable, corrosion-resistant materials like our ERNiCr-3 wire essential.
Key trends include a push for efficiency and sustainability. Companies are prioritizing materials that reduce maintenance costs and extend equipment lifespans, aligning with environmental goals. Automated welding technologies, like robotic MIG and TIG systems, are becoming more common, requiring wires that deliver precision and consistency. The rise of renewable energy is increasing demand for alloys that can handle corrosive environments and high heat, while stricter regulations are driving the need for materials that prevent leaks and failures. Our ERNiCr-3 wire fits right in, offering the durability and performance needed for these demanding applications.
Supply chain reliability is another critical factor. Global disruptions have underscored the importance of dependable suppliers who can deliver high-quality materials quickly. Our wire meets these needs, providing consistent quality and fast delivery to keep projects on track. The focus on greener solutions means our wire’s long-lasting welds help reduce replacements and waste, supporting operational efficiency and sustainability.
AWS Classification | Applications |
ERNiCr-3 | Used for welding 600, 601, and 800 alloys and dissimilar welding between stainless steel and carbon steel |
ERNiCrFe-7 | Suitable for welding nickel-chromium-iron alloys under ASTM B163, B166, B167, and B168 standards |
ERNiCrFe-6 | Designed for welding steel to nickel-chromium-iron alloys, as well as stainless steel to nickel-based alloys |
ERNiCrCoMo-1 | Used for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys |
ERNiCrMo-3 | Suitable for nickel alloy, carbon steel, stainless steel, and low alloy steel welding, primarily used for 625, 601, 802 alloys, and 9% nickel alloys |
ERNi-CI | Used for welding commercially pure nickel, malleable cast iron, and gray cast iron |
ERCuNi | Suitable for welding 70/30, 80/20, and 90/10 copper-nickel alloys |
ERNiCu-7 | Used for welding nickel-copper alloys such as B127, B163, B164, and B165 |
ERNi-1 | Designed for welding pure nickel castings and forgings, including those under ASTM B160, B161, B162, and B163 standards |
ERNiFeMn-CI | Suitable for welding nodular cast iron, ductile iron, malleable cast iron, and gray cast iron, as well as their dissimilar welding to stainless steel, carbon steel, low alloy steel, and various nickel alloys |
ERNiCrMo-4 | Used for welding nickel-chromium-molybdenum alloys, or for welding nickel-chromium-molybdenum alloys to steel and other nickel-based alloys |
ERNiCrMo-11 | uitable for self-welding nickel-chromium-molybdenum alloys, dissimilar welding with steel and other nickel alloys, and also for cladding applications |
ERNiCrMo-13 | Used for welding low-carbon nickel-chromium-molybdenum alloys |
ENiCrMo-3 | Designed for welding nickel-chromium-molybdenum alloys, including 625, 800, 801, 825, and 600 |
ENiCrFe-3 | Used for welding nickel-chromium-iron alloys and for dissimilar welding with carbon steel |
ENiCrFe-2 | Suitable for welding austenitic steel, ferritic steel, and high-nickel alloys, also used for 9% nickel alloy welding |
ENiCu-7 | Primarily used for welding nickel-copper alloys and their dissimilar welding with steel |
ENiCrFe-7 | Ideal for welding 690 (UNS N06690) nickel-chromium-iron alloys |
ENiCrMo-4 | Designed for C-276 alloy welding and most nickel-based alloys |
ENiCrCoMo-1 | Suitable for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys |
ERCuNi | Used for welding forged or cast 70/30, 80/20, and 90/10 copper-nickel alloys |
ENiCrMo-13 | Used for welding low-carbon nickel-chromium-molybdenum alloys |
ENiCrMo-11 | Used for welding low-carbon nickel-chromium-molybdenum alloys |
Welding Wire Type | Density (g/cm³) | Melting Point (°C) | Electrical Conductivity (% IACS) | Coefficient of Thermal Expansion (10⁻⁶/°C) | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation at Break (%) |
Carbon Steel Welding Wire | 7.85 | 1450 | 8-10 | 11.8 | 400-550 | 300-400 | 20-25 |
Stainless Steel Welding Wire | 7.9 | 1350-1450 | 2-5 | 16-17 | 550-650 | 300-400 | 30-40 |
Aluminum Welding Wire | 2.7 | 600-660 | >60 | 23.1 | 150-200 | 75-100 | >20 |
Nickel Alloy Welding Wire | 8.4 | 1350-1400 | 1-2 | 13.1 | 600-800 | 400-600 | 30-40 |
Welding Rod Type | Coating | Electrical Resistivity (10⁻⁶ Ω·cm) | Hardness (HV) | Heat Resistance (°C) | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation at Break (%) |
Carbon Steel Welding Rod | Acid coated, alkaline coated | 10-15 | 150-200 | < 450 | 400-550 | 300-400 | 20-25 |
Stainless Steel Welding Rod | Acid coated, alkaline coated | 60-80 | 200-400 | < 800 | 550-750 | 350-450 | 25-35 |
Cast Iron Welding Rod | Alkaline coated | 90-120 | 250-450 | 300-600 | 300-500 | 150-300 | 10-20 |
Nickel Alloy Welding Rod | Alkaline coated | 80-100 | 200-300 | < 1200 | 700-900 | 450-650 | 20-35 |
For more other size details, pls directly contact us
Our ERNiCr-3 Inconel 600 welding wire is a versatile solution for high-performance applications in chemical and power generation industries, with crossover uses in related fields. Here’s where it stands out:
Chemical Processing: Used for welding reactors, pipelines, and storage tanks handling aggressive chemicals like sulfuric, hydrochloric, and nitric acids.
Power Generation: Ideal for gas turbines, boiler tubes, and flue gas desulfurization systems in fossil fuel, nuclear, and renewable energy plants.
Petrochemical Industry: Supports refineries and offshore platforms exposed to corrosive gases and high temperatures.
Aerospace: Applied in jet engine components and exhaust systems requiring oxidation resistance at high temperatures.
Marine Applications: Perfect for seawater-exposed equipment like desalination plants, resisting pitting and crevice corrosion.
Furnace Manufacturing: Used for furnace components and heat-treating equipment, where oxidation and scaling resistance are critical.
Industrial Applications: Suitable for overlaying carbon or stainless steels to enhance corrosion protection in harsh environments.
Renewable Energy: Supports geothermal and waste-to-energy systems, handling acidic gases and extreme conditions.
Its ability to weld dissimilar metals, like Inconel 600 to stainless or carbon steels, makes it a go-to for complex projects. From chemical plant repairs to power generation fabrication, our ERNiCr-3 wire delivers consistent, high-quality welds.
Parameter |
Our ERNiCr-3 Inconel 600 |
Competitor’s Product |
---|---|---|
Corrosion Resistance |
Exceptional resistance to acids, chlorides, and oxidizing environments |
Good resistance, but less effective in mixed corrosive conditions |
High-Temperature Strength |
Maintains integrity up to 2000°F (1093°C) |
Reliable up to 1900°F (1038°C) |
Weldability |
Smooth feeding, minimal defects, excellent arc stability |
Decent weldability, occasional slag or spatter issues |
Chemical Composition |
High chromium, low carbon for reduced cracking |
Higher carbon, increasing risk of sensitization |
Versatility |
Suitable for MIG, TIG, and dissimilar metal welding |
Limited to specific welding processes |
Oxidation Resistance |
High resistance to oxidation in high-heat conditions |
Moderate oxidation resistance |
Purity and Cleanliness |
High-purity wire with minimal impurities |
Standard purity, some weld imperfections |
Certifications |
Fully compliant with AWS A5.14, AMS, ASTM standards |
Meets AWS A5.14, limited AMS compliance |
Our wire’s high chromium content and optimized composition ensure top-tier corrosion and oxidation resistance, making it ideal for chemical and power generation applications. Its high purity and smooth weldability reduce defects, saving time and costs during production. The ability to handle multiple welding processes and dissimilar metals gives it an edge for diverse projects.
Our ERNiCr-3 Inconel 600 welding wire is the result of decades of expertise and cutting-edge manufacturing. We’ve fine-tuned our process to deliver a wire with consistent chemistry and mechanical properties, ensuring reliable welds every time. Its high purity minimizes imperfections, giving you cleaner, stronger joints that perform in the toughest environments, from chemical reactors to power plant boilers.
Versatility is a key strength. Our wire excels in both MIG and TIG welding and handles dissimilar metal joints with ease, making it a go-to for complex projects in chemical and power generation industries. Its smooth feeding and excellent arc stability boost productivity, reducing downtime and rework on the shop floor.
We back our product with unmatched customer support. From detailed welding parameters to on-call technical expertise, we help you optimize your processes for the best results. Our global supply chain ensures fast, reliable delivery, so you’re never waiting for materials. Sustainability is a priority—our wire’s durability extends equipment lifespans, reducing maintenance costs and environmental impact. Whether you’re welding a chemical pipeline or a turbine component, our ERNiCr-3 delivers the performance you need.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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We support all kinds of testing:
What is ERNiCr-3 Inconel 600 welding wire used for?
It’s used for welding nickel-based alloys in chemical processing, power generation, and related industries, offering superior corrosion resistance.
What makes ERNiCr-3 stand out?
Its high chromium and low carbon content ensure excellent corrosion, oxidation resistance, and weldability in harsh environments.
Can it weld dissimilar metals?
Yes, it’s ideal for joining Inconel 600 to stainless steel, carbon steel, or other nickel-based alloys.
Which industries benefit from ERNiCr-3?
Chemical processing, power generation, petrochemicals, aerospace, marine, and furnace manufacturing rely on its durability.
What welding processes is it compatible with?
It’s optimized for MIG and TIG welding, but also supports other arc welding processes.
How does it perform in high-temperature environments?
It resists oxidation and scaling up to 2000°F (1093°C), perfect for boilers and furnaces.
Is it resistant to corrosion?
Yes, it offers excellent resistance to pitting, crevice, and stress corrosion in acidic and chloride-rich conditions.
Does it require special welding techniques?
No, but using our recommended parameters ensures optimal weld quality and minimal defects.
Our Durable Inconel 600 ERNiCr-3 MIG/TIG welding wire is built for the toughest challenges in chemical and power generation industries. Its exceptional corrosion resistance, high-temperature strength, and versatility make it a top choice for reactors, turbines, and beyond. With clean, reliable welds and unmatched durability, it helps you reduce maintenance costs and keep operations running smoothly. Backed by our commitment to quality, innovation, and customer support, our wire delivers the performance you need for high-stakes projects. Trust us to provide the welding solution that powers your success.