Welcome to Jiangsu DZX Factory.
Email:dlx@dlx-alloy.com Mobile/Whatsapp:+86 199 0611 9641
Professional manufacturer of welding wires and spraying wires,over 22 years.
Contact:Jason
Whatsapp:+8619906119641
Email:dlx@dlx-alloy.com
Add:NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
Nickel Welding Wire
Product Details
Our AWS A5.14 ERNiCr-3 nickel alloy Welding Wire is a top-notch choice for industries battling corrosion and high temperatures. This nickel-chromium alloy wire is built for Gas Tungsten Arc Welding (GTAW) and Gas Metal Arc Welding (GMAW), delivering strong, clean welds that resist oxidation, pitting, and stress corrosion cracking. Compliant with AWS A5.14 standards, it’s optimized for welding Inconel 600 and similar nickel-based alloys, offering excellent performance in harsh environments. Its high chromium content boosts corrosion resistance, while the low carbon composition minimizes cracking, ensuring durable joints.
This wire is perfect for applications where equipment faces aggressive conditions, like chemical plants, marine systems, and power generation facilities. It holds up against temperatures as high as 2000°F (1093°C), making it a reliable pick for high-stakes projects. Whether you’re joining dissimilar metals or fabricating critical components, our ERNiCr-3 wire delivers consistent weldability and long-lasting results, keeping your operations running smoothly.
The demand for corrosion-resistant materials is surging across industries like chemical processing, marine, power generation, and aerospace. The global chemical industry is projected to grow steadily through 2030, driven by increased production of petrochemicals, fertilizers, and specialty chemicals, especially in Asia-Pacific and North America. Marine applications are expanding due to offshore energy projects, shipbuilding, and desalination plants. Power generation is also evolving, with investments in fossil fuel, nuclear, and renewable energy systems driving the need for materials that can handle extreme conditions.
Key trends include a focus on durability and sustainability. Industries are prioritizing materials that reduce maintenance costs and extend equipment lifespans, aligning with environmental goals. Automated welding technologies, like robotic TIG and MIG systems, are gaining traction, requiring wires that ensure precision and consistency. The rise of renewable energy, such as geothermal and waste-to-energy plants, is increasing demand for alloys that resist corrosive gases and high temperatures. Our ERNiCr-3 wire fits perfectly, offering the performance needed for these challenging applications.
Supply chain reliability is another critical factor. Global disruptions have highlighted the need for dependable suppliers who can deliver high-quality materials quickly. Our wire meets these demands, providing consistent quality and fast delivery to keep projects on schedule. The push for greener solutions means our wire’s durability helps reduce replacements and waste, supporting long-term operational efficiency.
AWS Classification | Applications |
ERNiCr-3 | Used for welding 600, 601, and 800 alloys and dissimilar welding between stainless steel and carbon steel |
ERNiCrFe-7 | Suitable for welding nickel-chromium-iron alloys under ASTM B163, B166, B167, and B168 standards |
ERNiCrFe-6 | Designed for welding steel to nickel-chromium-iron alloys, as well as stainless steel to nickel-based alloys |
ERNiCrCoMo-1 | Used for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys |
ERNiCrMo-3 | Suitable for nickel alloy, carbon steel, stainless steel, and low alloy steel welding, primarily used for 625, 601, 802 alloys, and 9% nickel alloys |
ERNi-CI | Used for welding commercially pure nickel, malleable cast iron, and gray cast iron |
ERCuNi | Suitable for welding 70/30, 80/20, and 90/10 copper-nickel alloys |
ERNiCu-7 | Used for welding nickel-copper alloys such as B127, B163, B164, and B165 |
ERNi-1 | Designed for welding pure nickel castings and forgings, including those under ASTM B160, B161, B162, and B163 standards |
ERNiFeMn-CI | Suitable for welding nodular cast iron, ductile iron, malleable cast iron, and gray cast iron, as well as their dissimilar welding to stainless steel, carbon steel, low alloy steel, and various nickel alloys |
ERNiCrMo-4 | Used for welding nickel-chromium-molybdenum alloys, or for welding nickel-chromium-molybdenum alloys to steel and other nickel-based alloys |
ERNiCrMo-11 | uitable for self-welding nickel-chromium-molybdenum alloys, dissimilar welding with steel and other nickel alloys, and also for cladding applications |
ERNiCrMo-13 | Used for welding low-carbon nickel-chromium-molybdenum alloys |
ENiCrMo-3 | Designed for welding nickel-chromium-molybdenum alloys, including 625, 800, 801, 825, and 600 |
ENiCrFe-3 | Used for welding nickel-chromium-iron alloys and for dissimilar welding with carbon steel |
ENiCrFe-2 | Suitable for welding austenitic steel, ferritic steel, and high-nickel alloys, also used for 9% nickel alloy welding |
ENiCu-7 | Primarily used for welding nickel-copper alloys and their dissimilar welding with steel |
ENiCrFe-7 | Ideal for welding 690 (UNS N06690) nickel-chromium-iron alloys |
ENiCrMo-4 | Designed for C-276 alloy welding and most nickel-based alloys |
ENiCrCoMo-1 | Suitable for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys |
ERCuNi | Used for welding forged or cast 70/30, 80/20, and 90/10 copper-nickel alloys |
ENiCrMo-13 | Used for welding low-carbon nickel-chromium-molybdenum alloys |
ENiCrMo-11 | Used for welding low-carbon nickel-chromium-molybdenum alloys |
Welding Wire Type | Density (g/cm³) | Melting Point (°C) | Electrical Conductivity (% IACS) | Coefficient of Thermal Expansion (10⁻⁶/°C) | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation at Break (%) |
Carbon Steel Welding Wire | 7.85 | 1450 | 8-10 | 11.8 | 400-550 | 300-400 | 20-25 |
Stainless Steel Welding Wire | 7.9 | 1350-1450 | 2-5 | 16-17 | 550-650 | 300-400 | 30-40 |
Aluminum Welding Wire | 2.7 | 600-660 | >60 | 23.1 | 150-200 | 75-100 | >20 |
Nickel Alloy Welding Wire | 8.4 | 1350-1400 | 1-2 | 13.1 | 600-800 | 400-600 | 30-40 |
Welding Rod Type | Coating | Electrical Resistivity (10⁻⁶ Ω·cm) | Hardness (HV) | Heat Resistance (°C) | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation at Break (%) |
Carbon Steel Welding Rod | Acid coated, alkaline coated | 10-15 | 150-200 | < 450 | 400-550 | 300-400 | 20-25 |
Stainless Steel Welding Rod | Acid coated, alkaline coated | 60-80 | 200-400 | < 800 | 550-750 | 350-450 | 25-35 |
Cast Iron Welding Rod | Alkaline coated | 90-120 | 250-450 | 300-600 | 300-500 | 150-300 | 10-20 |
Nickel Alloy Welding Rod | Alkaline coated | 80-100 | 200-300 | < 1200 | 700-900 | 450-650 | 20-35 |
For more other size details, pls directly contact us
Our ERNiCr-3 nickel alloy welding wire is a versatile performer, built for industries where corrosion and heat resistance are critical. Here’s where it shines:
Chemical Processing: Used for welding reactors, pipelines, and storage tanks handling aggressive chemicals like sulfuric, hydrochloric, and nitric acids.
Marine Applications: Ideal for offshore platforms, shipbuilding, and desalination plants, resisting corrosion from seawater and chloride-rich environments.
Power Generation: Supports gas turbines, boiler tubes, and flue gas desulfurization systems in fossil fuel, nuclear, and renewable energy plants.
Aerospace: Perfect for jet engine components, exhaust systems, and airframe structures requiring oxidation resistance at high temperatures.
Petrochemical Industry: Applied in refineries and offshore equipment exposed to corrosive gases and high heat.
Furnace Manufacturing: Used for furnace components and heat-treating equipment, where oxidation and scaling resistance are essential.
Industrial Applications: Suitable for overlaying carbon or stainless steels to enhance corrosion protection in harsh environments.
Renewable Energy: Supports geothermal plants and waste-to-energy systems, handling acidic gases and extreme conditions.
Its ability to weld dissimilar metals, like Inconel 600 to stainless or carbon steels, makes it a flexible choice for complex projects. From chemical reactors to marine pipelines, our ERNiCr-3 wire delivers reliable, high-quality welds.
Parameter |
Our ERNiCr-3 |
Competitor’s Product |
---|---|---|
Corrosion Resistance |
Exceptional resistance to pitting, crevice, and stress corrosion |
Good resistance, but less effective in mixed corrosive environments |
High-Temperature Strength |
Maintains integrity up to 2000°F (1093°C) |
Reliable up to 1900°F (1038°C) |
Weldability |
Smooth feeding, minimal defects, excellent arc stability |
Decent weldability, occasional slag or spatter issues |
Chemical Composition |
High chromium, low carbon for reduced cracking |
Higher carbon, increasing risk of sensitization |
Versatility |
Suitable for GTAW, GMAW, and dissimilar metal welding |
Limited to specific welding processes |
Oxidation Resistance |
High resistance to oxidation in high-heat conditions |
Moderate oxidation resistance |
Purity and Cleanliness |
High-purity wire with minimal impurities |
Standard purity, some weld imperfections |
Certifications |
Fully compliant with AWS A5.14, AMS, ASTM standards |
Meets AWS A5.14, limited AMS compliance |
Our wire’s high chromium content and optimized composition ensure top-tier corrosion and oxidation resistance, making it ideal for high-temperature and corrosive environments. Its high purity and smooth weldability reduce defects, saving time and costs during production. The ability to handle multiple welding processes and dissimilar metals gives it an edge for diverse applications.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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We support all kinds of testing:
What is ERNiCr-3 welding wire used for?
It’s used for welding nickel-based alloys in chemical processing, marine, power generation, and aerospace, offering superior corrosion resistance.
What makes ERNiCr-3 stand out?
Its high chromium and low carbon content ensure excellent corrosion, oxidation resistance, and weldability in harsh environments.
Can it weld dissimilar metals?
Yes, it’s great for joining Inconel 600 to stainless steel, carbon steel, or other nickel-based alloys.
Which industries use ERNiCr-3?
Chemical processing, marine, power generation, aerospace, petrochemicals, and furnace manufacturing rely on its durability.
What welding processes is it compatible with?
It’s optimized for GTAW and GMAW, but also supports other arc welding processes.
How does it perform in high-temperature environments?
It resists oxidation and scaling up to 2000°F (1093°C), ideal for furnaces and turbines.
Is it resistant to corrosion?
Yes, it offers excellent resistance to pitting, crevice, and stress corrosion in acidic and chloride-rich conditions.
Does it require special welding techniques?
No, but using our recommended parameters ensures optimal weld quality and minimal defects.
Our AWS A5.14 ERNiCr-3 nickel alloy welding wire is built for the toughest challenges in corrosion-prone and high-temperature industries. Its exceptional corrosion resistance, oxidation resistance, and high-temperature strength make it a top choice for chemical plants, marine systems, and power generation facilities. With clean, reliable welds and unmatched versatility, it helps you tackle complex projects with confidence. Backed by our commitment to quality, innovation, and customer support, our wire delivers the performance you need to stay ahead in demanding applications. Trust us to provide the welding solution that powers your success.