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Nickel Welding Wire

AWS A5.14 ERNiCrMo-4 Nickel Alloy Welding Wire for High-Performance Welds

AWS A5.14 ERNiCrMo-4 Nickel Alloy Welding Wire for High-Performance Welds

Product Details

AWS A5.14 ERNiCrMo-4 Nickel Alloy Welding Wire for High-Performance Welds

Our AWS A5.14 ERNiCrMo-4 nickel alloy welding wire is a powerhouse for creating strong, corrosion-resistant welds in the toughest environments. Crafted from a nickel-chromium-molybdenum alloy, this wire is designed for welding Hastelloy C276 and similar materials, delivering exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. With a composition boasting 15-17% molybdenum, 14-16% chromium, and a touch of tungsten, it’s built to handle extreme conditions while ensuring smooth, high-quality welds. Whether you’re working on chemical processing equipment, offshore oil rigs, or power generation systems, our ERNiCrMo-4 wire gets the job done.

Available in diameters from 0.8mm to 5.0mm, this wire is versatile for MIG, TIG, and stick welding processes. Its low carbon content minimizes weld imperfections, ensuring clean, durable joints. We offer it in spools, coils, and cut lengths to suit any project, big or small. From cladding steel to joining dissimilar metals, our welding wire is a reliable choice for industries where performance and longevity are non-negotiable.

For more other size details, pls directly contact us

The welding consumables market is thriving, driven by growth in industries like chemical processing, oil and gas, and power generation. Global chemical production is projected to grow at a 3.7% CAGR through 2030, increasing the demand for materials that can withstand corrosive environments like acidic solutions and seawater. Meanwhile, the push for sustainable infrastructure and energy-efficient systems is boosting the need for durable, high-performance welding materials. Our ERNiCrMo-4 wire meets these demands, offering longevity and reliability that reduce maintenance costs.

Welding technology is advancing rapidly. Automated systems, like robotic MIG and laser-assisted TIG, are improving precision and efficiency. Yet, the need for high-quality filler metals remains critical. Our wire is compatible with both cutting-edge and traditional welding methods, making it a go-to choice for modern and legacy equipment alike. The rise of green energy, including hydrogen production and renewable energy infrastructure, is also creating new opportunities for corrosion-resistant alloys, and we’re ready to meet those needs.

AWS Classification Applications
ERNiCr-3 Used for welding 600, 601, and 800 alloys and dissimilar welding between stainless steel and carbon steel
ERNiCrFe-7 Suitable for welding nickel-chromium-iron alloys under ASTM B163, B166, B167, and B168 standards
ERNiCrFe-6 Designed for welding steel to nickel-chromium-iron alloys, as well as stainless steel to nickel-based alloys
ERNiCrCoMo-1 Used for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys
ERNiCrMo-3 Suitable for nickel alloy, carbon steel, stainless steel, and low alloy steel welding, primarily used for 625, 601, 802 alloys, and 9% nickel alloys
ERNi-CI Used for welding commercially pure nickel, malleable cast iron, and gray cast iron
ERCuNi Suitable for welding 70/30, 80/20, and 90/10 copper-nickel alloys
ERNiCu-7 Used for welding nickel-copper alloys such as B127, B163, B164, and B165
ERNi-1 Designed for welding pure nickel castings and forgings, including those under ASTM B160, B161, B162, and B163 standards
ERNiFeMn-CI Suitable for welding nodular cast iron, ductile iron, malleable cast iron, and gray cast iron, as well as their dissimilar welding to stainless steel, carbon steel, low alloy steel, and various nickel alloys
ERNiCrMo-4 Used for welding nickel-chromium-molybdenum alloys, or for welding nickel-chromium-molybdenum alloys to steel and other nickel-based alloys
ERNiCrMo-11 uitable for self-welding nickel-chromium-molybdenum alloys, dissimilar welding with steel and other nickel alloys, and also for cladding applications
ERNiCrMo-13 Used for welding low-carbon nickel-chromium-molybdenum alloys
ENiCrMo-3 Designed for welding nickel-chromium-molybdenum alloys, including 625, 800, 801, 825, and 600
ENiCrFe-3 Used for welding nickel-chromium-iron alloys and for dissimilar welding with carbon steel
ENiCrFe-2 Suitable for welding austenitic steel, ferritic steel, and high-nickel alloys, also used for 9% nickel alloy welding
ENiCu-7 Primarily used for welding nickel-copper alloys and their dissimilar welding with steel
ENiCrFe-7 Ideal for welding 690 (UNS N06690) nickel-chromium-iron alloys
ENiCrMo-4 Designed for C-276 alloy welding and most nickel-based alloys
ENiCrCoMo-1 Suitable for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys
ERCuNi Used for welding forged or cast 70/30, 80/20, and 90/10 copper-nickel alloys
ENiCrMo-13 Used for welding low-carbon nickel-chromium-molybdenum alloys
ENiCrMo-11 Used for welding low-carbon nickel-chromium-molybdenum alloys
Physical & Mechanical Properties
Welding Wire Type Density (g/cm³) Melting Point (°C) Electrical Conductivity (% IACS) Coefficient of Thermal Expansion (10⁻⁶/°C) Tensile Strength (MPa) Yield Strength (MPa) Elongation at Break (%)
Carbon Steel Welding Wire 7.85 1450 8-10 11.8 400-550 300-400 20-25
Stainless Steel Welding Wire 7.9 1350-1450 2-5 16-17 550-650 300-400 30-40
Aluminum Welding Wire 2.7 600-660 >60 23.1 150-200 75-100 >20
Nickel Alloy Welding Wire 8.4 1350-1400 1-2 13.1 600-800 400-600 30-40
Welding Rod Type Coating Electrical Resistivity (10⁻⁶ Ω·cm) Hardness (HV) Heat Resistance (°C) Tensile Strength (MPa) Yield Strength (MPa) Elongation at Break (%)
Carbon Steel Welding Rod Acid coated, alkaline coated 10-15 150-200 < 450 400-550 300-400 20-25
Stainless Steel Welding Rod Acid coated, alkaline coated 60-80 200-400 < 800 550-750 350-450 25-35
Cast Iron Welding Rod Alkaline coated 90-120 250-450 300-600 300-500 150-300 10-20
Nickel Alloy Welding Rod Alkaline coated 80-100 200-300 < 1200 700-900 450-650 20-35

For more other size details, pls directly contact us

Our ERNiCrMo-4 welding wire is a versatile performer across industries. In chemical processing, it’s used for welding reactors, heat exchangers, and piping systems exposed to harsh chemicals like hydrochloric acid and chlorine gas. Oil and gas operations rely on it for offshore platforms, pipelines, and valves facing sour gas and seawater corrosion. Power generation plants use it in flue gas desulfurization systems, where it stands up to acidic environments and high temperatures.

The pharmaceutical industry benefits from its ability to create hygienic welds in reactors and storage tanks, ensuring product purity. Pulp and paper plants use it for digesters and bleaching systems, while wastewater treatment facilities depend on its corrosion resistance for equipment in corrosive sludge environments. Its ability to weld dissimilar metals, like nickel alloys to stainless or carbon steels, makes it ideal for complex projects, such as cladding steel for enhanced corrosion protection in petrochemical plants.

Parameter

Our AWS A5.14 ERNiCrMo-4 Welding Wire

Competitor A

Alloy Composition

Ni, 15-17% Mo, 14-16% Cr, 4-7% Fe, 3-5% W

Ni, 14-16% Mo, 13-15% Cr, 5-8% Fe

Corrosion Resistance

Superior resistance to pitting and crevice corrosion

Good resistance, weaker in chloride-rich environments

High-Temperature Performance

Reliable up to 1900°F (1038°C)

Limited to 1800°F (982°C)

Weldability

Excellent fusion, minimal defects

Moderate fusion, some porosity

Available Sizes

0.8mm–5.0mm (MIG, TIG, SMAW)

1.0mm–4.0mm (MIG, TIG only)

Applications

Chemical, oil/gas, power, pharma, pulp

Chemical, oil/gas, limited pharma

Standards Compliance

AWS A5.14, ASME SFA A5.14, UNS N10276

AWS A5.14, partial ASME compliance

Cost-Effectiveness

Competitive pricing, high durability

Higher cost, shorter lifespan

Company Advantages

Our AWS A5.14 ERNiCrMo-4 welding wire sets the standard for quality and performance. We use top-grade raw materials and state-of-the-art manufacturing to ensure every spool meets AWS A5.14 and ASME SFA A5.14 standards. Our wire is designed for smooth arc stability and easy striking, producing clean, porosity-free welds that save time and reduce rework. Unlike others, we offer a broad range of diameters and forms, making it adaptable to any welding setup, from small repairs to large-scale industrial projects.

We’re focused on delivering value. Our wire’s durability means longer-lasting welds, cutting down on maintenance and replacement costs. With a global supply chain, we ensure fast delivery to customers worldwide, whether you’re in North America, Europe, or Asia. Our technical support team is always ready to provide tailored advice on welding parameters, helping you achieve the best results. We’re also committed to innovation, constantly improving our products to align with industry trends like automation and sustainability.

Detailed Applications and Benefits

In chemical processing, our ERNiCrMo-4 wire is a standout for welding reactors, heat exchangers, and piping systems exposed to aggressive chemicals like sulfuric acid and wet chlorine gas. Its low carbon content prevents carbide precipitation, ensuring welds stay strong and corrosion-resistant. Oil and gas operations use it for offshore platforms, pipelines, and valves, where it resists sour gas and seawater corrosion. In power generation, it’s critical for flue gas desulfurization systems, standing up to acidic gases and high temperatures.

Pharmaceutical plants rely on our wire for hygienic welds in reactors and storage tanks, ensuring no contamination risks. Pulp and paper facilities use it for digesters and bleaching systems, while wastewater treatment plants depend on its corrosion resistance for equipment in harsh sludge environments. Its ability to weld dissimilar metals—like nickel alloys to stainless or carbon steels—makes it a go-to for cladding steel in petrochemical plants, enhancing equipment longevity.

The wire’s high molybdenum content (15-17%) provides unmatched resistance to pitting and crevice corrosion, especially in chloride-heavy environments. Its 14-16% chromium boosts oxidation resistance, making it ideal for high-temperature applications up to 1900°F. The addition of tungsten and low carbon ensures strong, ductile welds that hold up under stress. These features make our wire a top choice for demanding projects.

Industry Trends and Future Outlook

The welding industry is evolving, with a focus on efficiency, sustainability, and advanced technology. The global welding consumables market is expected to hit $18.7 billion by 2028, driven by growth in infrastructure, energy, and chemical processing. Automation, like robotic welding and digital weld monitoring, is improving productivity, but high-quality filler metals remain the backbone of reliable welds. Our ERNiCrMo-4 wire is designed to work seamlessly with these technologies while excelling in traditional setups.

Sustainability is a growing priority. Industries are seeking materials that reduce downtime and maintenance, aligning with environmental goals. Our wire’s durability supports this by extending equipment life and minimizing waste. The rise of green energy, like hydrogen production and renewable infrastructure, is creating new demand for corrosion-resistant alloys. We’re investing in R&D to ensure our products meet these emerging needs, from hydrogen plants to offshore wind farms.

Why Choose Our ERNiCrMo-4 Welding Wire?

Our AWS A5.14 ERNiCrMo-4 welding wire is built for performance, reliability, and value. It delivers strong, corrosion-resistant welds in the harshest environments, from chemical plants to offshore rigs. We’ve optimized our manufacturing to ensure consistent quality, with smooth weldability and minimal defects. Our global reach means fast delivery and expert support, no matter your project’s location or scale.

Compared to others, our wire offers better corrosion resistance, higher temperature performance, and a wider range of sizes. It’s engineered to meet the demands of modern industries while keeping costs competitive. Whether you’re welding in a power plant or a pharmaceutical facility, our ERNiCrMo-4 wire delivers the strength and durability you need for long-lasting, high-performance welds.

AWS A5.14 ERNiCrMo-4 Nickel Alloy Welding Wire for High-Performance WeldsAWS A5.14 ERNiCrMo-4 Nickel Alloy Welding Wire for High-Performance Welds

AWS A5.14 ERNiCrMo-4 Nickel Alloy Welding Wire for High-Performance WeldsAWS A5.14 ERNiCrMo-4 Nickel Alloy Welding Wire for High-Performance Welds

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

AWS A5.14 ERNiCrMo-4 Nickel Alloy Welding Wire for High-Performance Welds

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AWS A5.14 ERNiCrMo-4 Nickel Alloy Welding Wire for High-Performance Welds

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AWS A5.14 ERNiCrMo-4 Nickel Alloy Welding Wire for High-Performance Welds

AWS A5.14 ERNiCrMo-4 Nickel Alloy Welding Wire for High-Performance Welds

  1. What is AWS A5.14 ERNiCrMo-4 welding wire used for?
    It’s used for welding Hastelloy C276 and similar alloys, as well as dissimilar metals, in corrosive environments like chemical processing and oil and gas.

  2. Which industries rely on this welding wire?
    Chemical processing, oil and gas, power generation, pharmaceuticals, pulp and paper, and wastewater treatment.

  3. What makes this wire resistant to corrosion?
    Its high molybdenum (15-17%) and chromium (14-16%) content ensures excellent resistance to pitting, crevice corrosion, and stress corrosion cracking.

  4. Is it suitable for high-temperature applications?
    Yes, it performs reliably in oxidizing environments up to 1900°F (1038°C).

  5. What welding processes can it be used with?
    It’s compatible with GTAW (TIG), GMAW (MIG), and SMAW (stick) welding.

  6. What sizes and forms are available?
    Diameters from 0.8mm to 5.0mm, available in MIG spools, TIG cut lengths, reels, and coils.

  7. Are special welding techniques required?
    Standard welding procedures work, but controlling heat input and post-weld heat treatment optimize performance.

  8. Why is it good for dissimilar welding?
    Its balanced composition ensures strong, corrosion-resistant welds when joining nickel alloys to stainless or carbon steels.

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