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Nickel Welding Wire

ERNiCrFe-2 (Inconel 718) Welding Wire for Jet Engine Component Repairs

ERNiCrFe-2 (Inconel 718) Welding Wire for Jet Engine Component Repairs

Product Details

ERNiCrFe-2 (Inconel 718) Welding Wire for Jet Engine Component Repairs

Our ERNiCrFe-2 (Inconel 718) Welding Wire is a heavy hitter for jet engine repairs, delivering the strength and precision needed for the aerospace industry’s toughest challenges. This nickel-chromium-iron alloy wire is built to thrive in extreme conditions, making it a top choice for high-performance repairs. Let’s dive into what makes our ERNiCrFe-2 wire stand out, explore the industry trends driving its demand, and check out its real-world applications.

Product Introduction

Our ERNiCrFe-2 welding wire, with 52% nickel, 19% chromium, and a boost of niobium, is engineered for high-strength, high-heat welds that resist corrosion and stress. It’s ideal for welding Inconel 718 and similar alloys, as well as dissimilar metals, in critical applications like jet engine components. Whether you’re using TIG, MIG, or submerged arc weldingവ

System: submerged arc welding, this wire delivers clean, precise welds with minimal defects. We produce it with rigorous quality controls, ensuring every spool is consistent and reliable, so you can trust it for mission-critical repairs without worrying about downtime or rework.

AWS ClassificationApplications
ERNiCr-3Used for welding 600, 601, and 800 alloys and dissimilar welding between stainless steel and carbon steel
ERNiCrFe-7Suitable for welding nickel-chromium-iron alloys under ASTM B163, B166, B167, and B168 standards
ERNiCrFe-6Designed for welding steel to nickel-chromium-iron alloys, as well as stainless steel to nickel-based alloys
ERNiCrCoMo-1Used for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys
ERNiCrMo-3Suitable for nickel alloy, carbon steel, stainless steel, and low alloy steel welding, primarily used for 625, 601, 802 alloys, and 9% nickel alloys
ERNi-CIUsed for welding commercially pure nickel, malleable cast iron, and gray cast iron
ERCuNiSuitable for welding 70/30, 80/20, and 90/10 copper-nickel alloys
ERNiCu-7Used for welding nickel-copper alloys such as B127, B163, B164, and B165
ERNi-1Designed for welding pure nickel castings and forgings, including those under ASTM B160, B161, B162, and B163 standards
ERNiFeMn-CISuitable for welding nodular cast iron, ductile iron, malleable cast iron, and gray cast iron, as well as their dissimilar welding to stainless steel, carbon steel, low alloy steel, and various nickel alloys
ERNiCrMo-4Used for welding nickel-chromium-molybdenum alloys, or for welding nickel-chromium-molybdenum alloys to steel and other nickel-based alloys
ERNiCrMo-11uitable for self-welding nickel-chromium-molybdenum alloys, dissimilar welding with steel and other nickel alloys, and also for cladding applications
ERNiCrMo-13Used for welding low-carbon nickel-chromium-molybdenum alloys
ENiCrMo-3Designed for welding nickel-chromium-molybdenum alloys, including 625, 800, 801, 825, and 600
ENiCrFe-3Used for welding nickel-chromium-iron alloys and for dissimilar welding with carbon steel
ENiCrFe-2Suitable for welding austenitic steel, ferritic steel, and high-nickel alloys, also used for 9% nickel alloy welding
ENiCu-7Primarily used for welding nickel-copper alloys and their dissimilar welding with steel
ENiCrFe-7Ideal for welding 690 (UNS N06690) nickel-chromium-iron alloys
ENiCrMo-4Designed for C-276 alloy welding and most nickel-based alloys
ENiCrCoMo-1Suitable for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys
ERCuNiUsed for welding forged or cast 70/30, 80/20, and 90/10 copper-nickel alloys
ENiCrMo-13Used for welding low-carbon nickel-chromium-molybdenum alloys
ENiCrMo-11Used for welding low-carbon nickel-chromium-molybdenum alloys
Physical & Mechanical Properties
Welding Wire TypeDensity (g/cm³)Melting Point (°C)Electrical Conductivity (% IACS)Coefficient of Thermal Expansion (10⁻⁶/°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation at Break (%)
Carbon Steel Welding Wire7.8514508-1011.8400-550300-40020-25
Stainless Steel Welding Wire 7.91350-14502-516-17550-650300-40030-40
Aluminum Welding Wire2.7600-660>6023.1150-20075-100>20
Nickel Alloy Welding Wire8.41350-14001-213.1600-800400-60030-40
Welding Rod TypeCoatingElectrical Resistivity (10⁻⁶ Ω·cm)Hardness (HV)Heat Resistance (°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation at Break (%)
Carbon Steel Welding RodAcid coated, alkaline coated10-15150-200< 450400-550300-40020-25
Stainless Steel Welding RodAcid coated, alkaline coated60-80200-400< 800550-750350-45025-35
Cast Iron Welding RodAlkaline coated90-120250-450300-600300-500150-30010-20
Nickel Alloy Welding RodAlkaline coated80-100200-300< 1200700-900450-65020-35

For more other size details, pls directly contact us

The welding consumables market is flying high, with a projected CAGR of 5.9% through 2030, driven by the booming aerospace sector. The global demand for commercial and military aircraft is surging, with jet engine repairs and maintenance becoming a critical focus as fleets age and new, high-performance engines hit the market. ERNiCrFe-2 is a perfect match for these needs, offering exceptional strength and resistance to thermal fatigue for components that face extreme heat and stress. Sustainability is also a key trend—airlines and manufacturers are pushing for longer-lasting repairs to cut costs and environmental impact. Our ERNiCrFe-2 wire aligns with these demands, delivering durable welds that extend component life and reduce maintenance frequency.

Applications

Our ERNiCrFe-2 welding wire shines in high-stakes applications:

  • Jet Engine Repairs: Perfect for welding turbine blades, rotors, and other engine components exposed to extreme heat and stress.

  • Gas Turbines: Ideal for repairing high-performance turbine parts in power generation and aerospace.

  • Oil and Gas: Used for joining alloys in equipment that faces high-pressure, corrosive environments.

  • Aerospace Components: Ensures reliable welds in high-strength, lightweight assemblies for aircraft systems.

These applications highlight why ERNiCrFe-2 is a trusted choice for industries where performance and reliability are non-negotiable.

Comparison Table: ERNiCrFe-2 vs. Other Nickel-Based Welding Wires

Parameter

ERNiCrFe-2 (Inconel 718)

ERNiCr-3 (Inconel 600)

ERNi-1 (Pure Nickel)

Composition

Ni-Cr-Fe (52% Ni, 19% Cr, Nb)

Nickel-chromium (72% Ni, 20% Cr)

99.6% Nickel

Corrosion Resistance

Excellent (oxidation, stress corrosion)

Excellent (oxidation, chemical)

Excellent (chemical environments)

Primary Applications

Jet engines, gas turbines

Power generation, heat exchangers

Battery, electronics

Welding Processes

TIG, MIG, SAW

TIG, MIG, SAW

TIG, MIG, SAW

Temperature Resistance

High (up to 980°C)

High (up to 1000°C)

Moderate (up to 500°C)

Tensile Strength

~860 MPa

~550 MPa

~400 MPa

Fatigue Resistance

Superior (aerospace-grade)

Moderate

Moderate

Industry Trend Fit

Aerospace, high-performance alloys

Power, petrochemical growth

Battery tech, electronics

Our ERNiCrFe-2 welding wire sets the bar for aerospace-grade performance. We use advanced manufacturing techniques to ensure top-notch consistency and weld quality, minimizing defects and boosting efficiency. Every spool undergoes strict testing to meet the highest standards, so you can count on it for critical jet engine repairs. Our expert support team is always ready to provide technical guidance, helping you nail your welding process. We also offer fast delivery and customizable order sizes to keep your projects on track. By staying ahead of aerospace trends, we continually refine our ERNiCrFe-2 wire to meet the industry’s evolving demands.

Why Choose Us?

Our ERNiCrFe-2 (Inconel 718) welding wire is built for the high-stakes world of jet engine repairs, delivering strong, reliable welds that handle extreme conditions with ease. With the aerospace industry pushing for durability and efficiency, our wire is designed to keep your components in service longer, saving you time and money. Choose us for a welding solution that takes your repairs to new heights.

ERNiCrFe-2 (Inconel 718) Welding Wire for Jet Engine Component RepairsERNiCrFe-2 (Inconel 718) Welding Wire for Jet Engine Component Repairs

ERNiCrFe-2 (Inconel 718) Welding Wire for Jet Engine Component RepairsERNiCrFe-2 (Inconel 718) Welding Wire for Jet Engine Component Repairs

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

ERNiCrFe-2 (Inconel 718) Welding Wire for Jet Engine Component Repairs

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ERNiCrFe-2 (Inconel 718) Welding Wire for Jet Engine Component Repairs

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ERNiCrFe-2 (Inconel 718) Welding Wire for Jet Engine Component Repairs

ERNiCrFe-2 (Inconel 718) Welding Wire for Jet Engine Component Repairs

1. What is ERNiCrFe-2 welding wire made of?
ERNiCrFe-2 is a nickel-chromium-iron alloy wire, with approximately 52% nickel, 19% chromium, and niobium for enhanced strength.

2. What are the main applications for ERNiCrFe-2 welding wire?
It’s used for jet engine component repairs, gas turbines, and high-strength welds in extreme environments.

3. Which industries rely on ERNiCrFe-2 welding wire?
Aerospace, power generation, and oil and gas industries depend on it for critical, high-performance repairs.

4. Can ERNiCrFe-2 handle extreme temperatures?
Yes, it’s built to perform at temperatures up to 980°C, ideal for jet engine and turbine applications.

5. What welding processes are compatible with ERNiCrFe-2 wire?
It’s suitable for TIG, MIG, and submerged arc welding, providing flexibility for precision repairs.

6. How does ERNiCrFe-2 perform in corrosive environments?
It offers excellent resistance to corrosion and oxidation, ensuring reliable welds in harsh conditions.

7. Why is ERNiCrFe-2 preferred for jet engine repairs?
Its high strength and resistance to thermal fatigue make it perfect for repairing critical engine components.

8. Is ERNiCrFe-2 cost-effective for aerospace repairs?
Definitely, its durability reduces repair frequency, saving costs in high-value aerospace projects.


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