Welcome to Jiangsu DZX Factory.
Email:sales11@dlx-alloy.com Mobile/Whatsapp:+86 199 0611 9641
Professional manufacturer of welding wires and spraying wires,over 22 years.
Whatsapp:+8619906119641
Email:sales11@dlx-alloy.com
Add:NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
Nickel Welding Wire
Product Details
Our ERNiCr-3 (Inconel 600) Welding Wire is a rock-solid choice for tackling high-heat, high-stakes projects like power generation and heat exchanger welds. Built to handle extreme conditions, this nickel-chromium alloy wire delivers the strength and reliability you need. Let’s break down what makes our ERNiCr-3 wire a cut above, dive into the industry trends boosting its demand, and check out how it performs in real-world applications.
Our ERNiCr-3 welding wire, with 72% nickel and 20% chromium, is designed for top-tier performance in high-temperature and corrosive environments. It’s perfect for welding Inconel 600 and similar alloys, as well as dissimilar metals, in applications like heat exchangers and power plant components. Whether you’re using TIG, MIG, or submerged arc welding, this wire delivers clean, strong welds with minimal fuss. We manufacture it with precision, using strict quality controls to ensure every spool is consistent, helping you avoid defects and keep your projects on schedule.
AWS Classification | Applications |
ERNiCr-3 | Used for welding 600, 601, and 800 alloys and dissimilar welding between stainless steel and carbon steel |
ERNiCrFe-7 | Suitable for welding nickel-chromium-iron alloys under ASTM B163, B166, B167, and B168 standards |
ERNiCrFe-6 | Designed for welding steel to nickel-chromium-iron alloys, as well as stainless steel to nickel-based alloys |
ERNiCrCoMo-1 | Used for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys |
ERNiCrMo-3 | Suitable for nickel alloy, carbon steel, stainless steel, and low alloy steel welding, primarily used for 625, 601, 802 alloys, and 9% nickel alloys |
ERNi-CI | Used for welding commercially pure nickel, malleable cast iron, and gray cast iron |
ERCuNi | Suitable for welding 70/30, 80/20, and 90/10 copper-nickel alloys |
ERNiCu-7 | Used for welding nickel-copper alloys such as B127, B163, B164, and B165 |
ERNi-1 | Designed for welding pure nickel castings and forgings, including those under ASTM B160, B161, B162, and B163 standards |
ERNiFeMn-CI | Suitable for welding nodular cast iron, ductile iron, malleable cast iron, and gray cast iron, as well as their dissimilar welding to stainless steel, carbon steel, low alloy steel, and various nickel alloys |
ERNiCrMo-4 | Used for welding nickel-chromium-molybdenum alloys, or for welding nickel-chromium-molybdenum alloys to steel and other nickel-based alloys |
ERNiCrMo-11 | uitable for self-welding nickel-chromium-molybdenum alloys, dissimilar welding with steel and other nickel alloys, and also for cladding applications |
ERNiCrMo-13 | Used for welding low-carbon nickel-chromium-molybdenum alloys |
ENiCrMo-3 | Designed for welding nickel-chromium-molybdenum alloys, including 625, 800, 801, 825, and 600 |
ENiCrFe-3 | Used for welding nickel-chromium-iron alloys and for dissimilar welding with carbon steel |
ENiCrFe-2 | Suitable for welding austenitic steel, ferritic steel, and high-nickel alloys, also used for 9% nickel alloy welding |
ENiCu-7 | Primarily used for welding nickel-copper alloys and their dissimilar welding with steel |
ENiCrFe-7 | Ideal for welding 690 (UNS N06690) nickel-chromium-iron alloys |
ENiCrMo-4 | Designed for C-276 alloy welding and most nickel-based alloys |
ENiCrCoMo-1 | Suitable for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys |
ERCuNi | Used for welding forged or cast 70/30, 80/20, and 90/10 copper-nickel alloys |
ENiCrMo-13 | Used for welding low-carbon nickel-chromium-molybdenum alloys |
ENiCrMo-11 | Used for welding low-carbon nickel-chromium-molybdenum alloys |
Welding Wire Type | Density (g/cm³) | Melting Point (°C) | Electrical Conductivity (% IACS) | Coefficient of Thermal Expansion (10⁻⁶/°C) | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation at Break (%) |
Carbon Steel Welding Wire | 7.85 | 1450 | 8-10 | 11.8 | 400-550 | 300-400 | 20-25 |
Stainless Steel Welding Wire | 7.9 | 1350-1450 | 2-5 | 16-17 | 550-650 | 300-400 | 30-40 |
Aluminum Welding Wire | 2.7 | 600-660 | >60 | 23.1 | 150-200 | 75-100 | >20 |
Nickel Alloy Welding Wire | 8.4 | 1350-1400 | 1-2 | 13.1 | 600-800 | 400-600 | 30-40 |
Welding Rod Type | Coating | Electrical Resistivity (10⁻⁶ Ω·cm) | Hardness (HV) | Heat Resistance (°C) | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation at Break (%) |
Carbon Steel Welding Rod | Acid coated, alkaline coated | 10-15 | 150-200 | < 450 | 400-550 | 300-400 | 20-25 |
Stainless Steel Welding Rod | Acid coated, alkaline coated | 60-80 | 200-400 | < 800 | 550-750 | 350-450 | 25-35 |
Cast Iron Welding Rod | Alkaline coated | 90-120 | 250-450 | 300-600 | 300-500 | 150-300 | 10-20 |
Nickel Alloy Welding Rod | Alkaline coated | 80-100 | 200-300 | < 1200 | 700-900 | 450-650 | 20-35 |
For more other size details, pls directly contact us
The welding consumables market is heating up, with a projected CAGR of 5.7% through 2030, driven by growth in power generation and petrochemical industries. The global push for reliable energy infrastructure, including cleaner fossil fuel plants and nuclear power, is increasing demand for materials that can handle extreme heat and corrosion. ERNiCr-3 fits right in, offering the durability needed for power plants and heat exchangers. With industries focusing on efficiency and sustainability, our wire’s ability to reduce maintenance and extend equipment life is a big win. Plus, the rise in retrofitting aging power infrastructure means ERNiCr-3 is more relevant than ever.
Our ERNiCr-3 welding wire is a go-to for demanding applications:
Power Generation: Used in boilers, turbines, and other components exposed to high temperatures and oxidative conditions.
Heat Exchangers: Perfect for welding tubes and shells that face extreme heat and corrosive fluids.
Petrochemical Plants: Ideal for equipment handling harsh chemicals and high-heat processes.
Aerospace: Joins high-performance alloys in components requiring heat and corrosion resistance.
These applications show why ERNiCr-3 is a trusted choice for industries that can’t afford to cut corners.
Parameter | ERNiCr-3 (Inconel 600) | ERNi-1 (Pure Nickel) | ERCuNi |
---|---|---|---|
Composition | Nickel-chromium (72% Ni, 20% Cr) | 99.6% Nickel | Copper-nickel (30% Ni, 0.5% Mn) |
Corrosion Resistance | Excellent (oxidation, chemical) | Excellent (chemical environments) | Excellent (seawater, saline) |
Primary Applications | Power generation, heat exchangers | Battery, electronics | Marine, desalination |
Welding Processes | TIG, MIG, SAW | TIG, MIG, SAW | TIG, MIG, SAW |
Temperature Resistance | High (up to 1000°C) | Moderate (up to 500°C) | Moderate (up to 350°C) |
Tensile Strength | ~550 MPa | ~400 MPa | ~350 MPa |
Oxidation Resistance | Superior (high-heat environments) | Moderate | Moderate |
Industry Trend Fit | Power, petrochemical growth | Battery tech, electronics | Marine, renewable energy |
Our ERNiCr-3 welding wire sets the bar high. We use state-of-the-art manufacturing to ensure unmatched consistency and weld quality, reducing defects and boosting productivity. Every batch is rigorously tested to meet the toughest standards, so you can trust it for critical welds. Our support team is always ready to offer technical know-how, helping you get the best results. We also provide fast delivery and flexible order sizes to keep your operations running smoothly. By staying ahead of industry trends, we keep refining our ERNiCr-3 wire to meet the evolving demands of power generation and petrochemical projects.
Our ERNiCr-3 (Inconel 600) welding wire is built to tackle the toughest welds in power generation and heat exchanger applications. With its high-temperature strength and corrosion resistance, it’s a reliable choice for projects where failure isn’t an option. As industries push for efficiency and sustainability, our wire delivers long-lasting performance that saves time and money. Choose us for a welding solution that powers up your projects with confidence.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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1. What is ERNiCr-3 welding wire made of?
ERNiCr-3 is a nickel-chromium alloy wire with about 72% nickel and 20% chromium, built for high-heat and corrosion resistance.
2. What are the main applications for ERNiCr-3 wire?
It’s used for welding in power generation, heat exchangers, and chemical processing equipment under high temperatures.
3. Which industries use ERNiCr-3 welding wire?
Power generation, petrochemical, aerospace, and industrial manufacturing rely on it for durable, high-heat welds.
4. Can ERNiCr-3 handle high-temperature environments?
Yes, it performs reliably at temperatures up to 1000°C, perfect for power plants and heat exchangers.
5. What welding processes work with ERNiCr-3 wire?
It’s compatible with TIG, MIG, and submerged arc welding, offering flexibility for various projects.
6. How does ERNiCr-3 perform against corrosion?
It provides excellent resistance to oxidation and corrosion, ensuring long-lasting welds in harsh environments.
7. Why is ERNiCr-3 ideal for heat exchanger welds?
Its high-temperature strength and corrosion resistance make it perfect for heat exchanger components exposed to extreme conditions.
8. Is ERNiCr-3 cost-effective for large-scale power projects?
Definitely, its durability cuts down on maintenance and replacements, saving costs over time.