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Nickel Welding Wire

ERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger Welds
ERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger Welds

ERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger Welds

Product Details

ERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger Welds

Our ERNiCr-3 (Inconel 600) Welding Wire is a rock-solid choice for tackling high-heat, high-stakes projects like power generation and heat exchanger welds. Built to handle extreme conditions, this nickel-chromium alloy wire delivers the strength and reliability you need. Let’s break down what makes our ERNiCr-3 wire a cut above, dive into the industry trends boosting its demand, and check out how it performs in real-world applications.

Product Introduction

Our ERNiCr-3 welding wire, with 72% nickel and 20% chromium, is designed for top-tier performance in high-temperature and corrosive environments. It’s perfect for welding Inconel 600 and similar alloys, as well as dissimilar metals, in applications like heat exchangers and power plant components. Whether you’re using TIG, MIG, or submerged arc welding, this wire delivers clean, strong welds with minimal fuss. We manufacture it with precision, using strict quality controls to ensure every spool is consistent, helping you avoid defects and keep your projects on schedule.

AWS ClassificationApplications
ERNiCr-3Used for welding 600, 601, and 800 alloys and dissimilar welding between stainless steel and carbon steel
ERNiCrFe-7Suitable for welding nickel-chromium-iron alloys under ASTM B163, B166, B167, and B168 standards
ERNiCrFe-6Designed for welding steel to nickel-chromium-iron alloys, as well as stainless steel to nickel-based alloys
ERNiCrCoMo-1Used for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys
ERNiCrMo-3Suitable for nickel alloy, carbon steel, stainless steel, and low alloy steel welding, primarily used for 625, 601, 802 alloys, and 9% nickel alloys
ERNi-CIUsed for welding commercially pure nickel, malleable cast iron, and gray cast iron
ERCuNiSuitable for welding 70/30, 80/20, and 90/10 copper-nickel alloys
ERNiCu-7Used for welding nickel-copper alloys such as B127, B163, B164, and B165
ERNi-1Designed for welding pure nickel castings and forgings, including those under ASTM B160, B161, B162, and B163 standards
ERNiFeMn-CISuitable for welding nodular cast iron, ductile iron, malleable cast iron, and gray cast iron, as well as their dissimilar welding to stainless steel, carbon steel, low alloy steel, and various nickel alloys
ERNiCrMo-4Used for welding nickel-chromium-molybdenum alloys, or for welding nickel-chromium-molybdenum alloys to steel and other nickel-based alloys
ERNiCrMo-11uitable for self-welding nickel-chromium-molybdenum alloys, dissimilar welding with steel and other nickel alloys, and also for cladding applications
ERNiCrMo-13Used for welding low-carbon nickel-chromium-molybdenum alloys
ENiCrMo-3Designed for welding nickel-chromium-molybdenum alloys, including 625, 800, 801, 825, and 600
ENiCrFe-3Used for welding nickel-chromium-iron alloys and for dissimilar welding with carbon steel
ENiCrFe-2Suitable for welding austenitic steel, ferritic steel, and high-nickel alloys, also used for 9% nickel alloy welding
ENiCu-7Primarily used for welding nickel-copper alloys and their dissimilar welding with steel
ENiCrFe-7Ideal for welding 690 (UNS N06690) nickel-chromium-iron alloys
ENiCrMo-4Designed for C-276 alloy welding and most nickel-based alloys
ENiCrCoMo-1Suitable for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys
ERCuNiUsed for welding forged or cast 70/30, 80/20, and 90/10 copper-nickel alloys
ENiCrMo-13Used for welding low-carbon nickel-chromium-molybdenum alloys
ENiCrMo-11Used for welding low-carbon nickel-chromium-molybdenum alloys
Physical & Mechanical Properties
Welding Wire TypeDensity (g/cm³)Melting Point (°C)Electrical Conductivity (% IACS)Coefficient of Thermal Expansion (10⁻⁶/°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation at Break (%)
Carbon Steel Welding Wire7.8514508-1011.8400-550300-40020-25
Stainless Steel Welding Wire 7.91350-14502-516-17550-650300-40030-40
Aluminum Welding Wire2.7600-660>6023.1150-20075-100>20
Nickel Alloy Welding Wire8.41350-14001-213.1600-800400-60030-40
Welding Rod TypeCoatingElectrical Resistivity (10⁻⁶ Ω·cm)Hardness (HV)Heat Resistance (°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation at Break (%)
Carbon Steel Welding RodAcid coated, alkaline coated10-15150-200< 450400-550300-40020-25
Stainless Steel Welding RodAcid coated, alkaline coated60-80200-400< 800550-750350-45025-35
Cast Iron Welding RodAlkaline coated90-120250-450300-600300-500150-30010-20
Nickel Alloy Welding RodAlkaline coated80-100200-300< 1200700-900450-65020-35

For more other size details, pls directly contact us

The welding consumables market is heating up, with a projected CAGR of 5.7% through 2030, driven by growth in power generation and petrochemical industries. The global push for reliable energy infrastructure, including cleaner fossil fuel plants and nuclear power, is increasing demand for materials that can handle extreme heat and corrosion. ERNiCr-3 fits right in, offering the durability needed for power plants and heat exchangers. With industries focusing on efficiency and sustainability, our wire’s ability to reduce maintenance and extend equipment life is a big win. Plus, the rise in retrofitting aging power infrastructure means ERNiCr-3 is more relevant than ever.

Applications

Our ERNiCr-3 welding wire is a go-to for demanding applications:

  • Power Generation: Used in boilers, turbines, and other components exposed to high temperatures and oxidative conditions.

  • Heat Exchangers: Perfect for welding tubes and shells that face extreme heat and corrosive fluids.

  • Petrochemical Plants: Ideal for equipment handling harsh chemicals and high-heat processes.

  • Aerospace: Joins high-performance alloys in components requiring heat and corrosion resistance.

These applications show why ERNiCr-3 is a trusted choice for industries that can’t afford to cut corners.

Comparison Table: ERNiCr-3 vs. Other Nickel-Based Welding Wires

Parameter

ERNiCr-3 (Inconel 600)

ERNi-1 (Pure Nickel)

ERCuNi

Composition

Nickel-chromium (72% Ni, 20% Cr)

99.6% Nickel

Copper-nickel (30% Ni, 0.5% Mn)

Corrosion Resistance

Excellent (oxidation, chemical)

Excellent (chemical environments)

Excellent (seawater, saline)

Primary Applications

Power generation, heat exchangers

Battery, electronics

Marine, desalination

Welding Processes

TIG, MIG, SAW

TIG, MIG, SAW

TIG, MIG, SAW

Temperature Resistance

High (up to 1000°C)

Moderate (up to 500°C)

Moderate (up to 350°C)

Tensile Strength

~550 MPa

~400 MPa

~350 MPa

Oxidation Resistance

Superior (high-heat environments)

Moderate

Moderate

Industry Trend Fit

Power, petrochemical growth

Battery tech, electronics

Marine, renewable energy

Our ERNiCr-3 welding wire sets the bar high. We use state-of-the-art manufacturing to ensure unmatched consistency and weld quality, reducing defects and boosting productivity. Every batch is rigorously tested to meet the toughest standards, so you can trust it for critical welds. Our support team is always ready to offer technical know-how, helping you get the best results. We also provide fast delivery and flexible order sizes to keep your operations running smoothly. By staying ahead of industry trends, we keep refining our ERNiCr-3 wire to meet the evolving demands of power generation and petrochemical projects.

Why Choose Us?

Our ERNiCr-3 (Inconel 600) welding wire is built to tackle the toughest welds in power generation and heat exchanger applications. With its high-temperature strength and corrosion resistance, it’s a reliable choice for projects where failure isn’t an option. As industries push for efficiency and sustainability, our wire delivers long-lasting performance that saves time and money. Choose us for a welding solution that powers up your projects with confidence.

ERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger WeldsERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger Welds

ERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger WeldsERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger Welds

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

ERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger Welds

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ERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger Welds

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ERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger Welds

ERNiCr-3 (Inconel 600) Wire for Power Generation and Heat Exchanger Welds

1. What is ERNiCr-3 welding wire made of?
ERNiCr-3 is a nickel-chromium alloy wire with about 72% nickel and 20% chromium, built for high-heat and corrosion resistance.

2. What are the main applications for ERNiCr-3 wire?
It’s used for welding in power generation, heat exchangers, and chemical processing equipment under high temperatures.

3. Which industries use ERNiCr-3 welding wire?
Power generation, petrochemical, aerospace, and industrial manufacturing rely on it for durable, high-heat welds.

4. Can ERNiCr-3 handle high-temperature environments?
Yes, it performs reliably at temperatures up to 1000°C, perfect for power plants and heat exchangers.

5. What welding processes work with ERNiCr-3 wire?
It’s compatible with TIG, MIG, and submerged arc welding, offering flexibility for various projects.

6. How does ERNiCr-3 perform against corrosion?
It provides excellent resistance to oxidation and corrosion, ensuring long-lasting welds in harsh environments.

7. Why is ERNiCr-3 ideal for heat exchanger welds?
Its high-temperature strength and corrosion resistance make it perfect for heat exchanger components exposed to extreme conditions.

8. Is ERNiCr-3 cost-effective for large-scale power projects?
Definitely, its durability cuts down on maintenance and replacements, saving costs over time.


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