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Nickel Welding Wire

Durable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment Fabrication
Durable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment Fabrication

Durable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment Fabrication

Product Details

Durable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment Fabrication

Our Durable ERNi-1 MIG/TIG Welding Wire is a rock-solid choice for marine and industrial applications where corrosion resistance and weld purity are critical. This high-purity nickel wire is engineered for Gas Tungsten Arc Welding (TIG) and Gas Metal Arc Welding (MIG), delivering clean, strong welds that stand up to harsh environments like seawater, acids, and alkalis. Fully compliant with AWS A5.14 standards, it’s optimized for welding pure nickel alloys like Nickel 200 and 201, ensuring top-notch performance in corrosive settings. Its high nickel content and low carbon composition minimize cracking and contamination, producing reliable, high-quality welds.

This wire is built for tough jobs, from shipbuilding to chemical plant equipment, performing reliably up to 600°F (316°C). It’s perfect for applications where equipment faces constant exposure to corrosive elements, ensuring long-lasting durability. Whether you’re joining dissimilar metals or fabricating critical components, our ERNi-1 wire offers exceptional weldability and consistency, keeping your projects on track and your equipment corrosion-free.

For more other size details, pls directly contact us

The marine and industrial equipment fabrication sectors are thriving, driven by global demand for reliable, corrosion-resistant materials. The marine industry is projected to grow steadily through 2035, fueled by shipbuilding, offshore energy projects, and desalination plants, particularly in regions like Asia-Pacific and Europe. Industrial equipment fabrication, including chemical processing and power generation, is also expanding, with increased production of specialty chemicals, petrochemicals, and energy infrastructure. These industries face harsh conditions—seawater, corrosive chemicals, and mechanical stress—making our ERNi-1 wire a vital solution.

Key trends include a focus on durable, sustainable materials that reduce maintenance costs and environmental impact. Automated welding technologies, like robotic TIG and MIG systems, are becoming standard, requiring wires that deliver precision and consistency. The rise of renewable energy, such as offshore wind and geothermal systems, is increasing demand for alloys that resist corrosion in chloride-rich environments. Stricter regulations are also pushing for materials that prevent leaks and failures, ensuring safety and compliance.

Supply chain reliability is a top concern, as global disruptions highlight the need for dependable suppliers with fast delivery. Our ERNi-1 wire meets these demands, offering consistent quality and quick turnaround to keep projects on schedule. Its durability supports sustainability by extending equipment lifespans, reducing replacements and waste, making it a smart choice for marine and industrial applications.

AWS Classification Applications
ERNiCr-3 Used for welding 600, 601, and 800 alloys and dissimilar welding between stainless steel and carbon steel
ERNiCrFe-7 Suitable for welding nickel-chromium-iron alloys under ASTM B163, B166, B167, and B168 standards
ERNiCrFe-6 Designed for welding steel to nickel-chromium-iron alloys, as well as stainless steel to nickel-based alloys
ERNiCrCoMo-1 Used for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys
ERNiCrMo-3 Suitable for nickel alloy, carbon steel, stainless steel, and low alloy steel welding, primarily used for 625, 601, 802 alloys, and 9% nickel alloys
ERNi-CI Used for welding commercially pure nickel, malleable cast iron, and gray cast iron
ERCuNi Suitable for welding 70/30, 80/20, and 90/10 copper-nickel alloys
ERNiCu-7 Used for welding nickel-copper alloys such as B127, B163, B164, and B165
ERNi-1 Designed for welding pure nickel castings and forgings, including those under ASTM B160, B161, B162, and B163 standards
ERNiFeMn-CI Suitable for welding nodular cast iron, ductile iron, malleable cast iron, and gray cast iron, as well as their dissimilar welding to stainless steel, carbon steel, low alloy steel, and various nickel alloys
ERNiCrMo-4 Used for welding nickel-chromium-molybdenum alloys, or for welding nickel-chromium-molybdenum alloys to steel and other nickel-based alloys
ERNiCrMo-11 uitable for self-welding nickel-chromium-molybdenum alloys, dissimilar welding with steel and other nickel alloys, and also for cladding applications
ERNiCrMo-13 Used for welding low-carbon nickel-chromium-molybdenum alloys
ENiCrMo-3 Designed for welding nickel-chromium-molybdenum alloys, including 625, 800, 801, 825, and 600
ENiCrFe-3 Used for welding nickel-chromium-iron alloys and for dissimilar welding with carbon steel
ENiCrFe-2 Suitable for welding austenitic steel, ferritic steel, and high-nickel alloys, also used for 9% nickel alloy welding
ENiCu-7 Primarily used for welding nickel-copper alloys and their dissimilar welding with steel
ENiCrFe-7 Ideal for welding 690 (UNS N06690) nickel-chromium-iron alloys
ENiCrMo-4 Designed for C-276 alloy welding and most nickel-based alloys
ENiCrCoMo-1 Suitable for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys
ERCuNi Used for welding forged or cast 70/30, 80/20, and 90/10 copper-nickel alloys
ENiCrMo-13 Used for welding low-carbon nickel-chromium-molybdenum alloys
ENiCrMo-11 Used for welding low-carbon nickel-chromium-molybdenum alloys
Physical & Mechanical Properties
Welding Wire Type Density (g/cm³) Melting Point (°C) Electrical Conductivity (% IACS) Coefficient of Thermal Expansion (10⁻⁶/°C) Tensile Strength (MPa) Yield Strength (MPa) Elongation at Break (%)
Carbon Steel Welding Wire 7.85 1450 8-10 11.8 400-550 300-400 20-25
Stainless Steel Welding Wire 7.9 1350-1450 2-5 16-17 550-650 300-400 30-40
Aluminum Welding Wire 2.7 600-660 >60 23.1 150-200 75-100 >20
Nickel Alloy Welding Wire 8.4 1350-1400 1-2 13.1 600-800 400-600 30-40
Welding Rod Type Coating Electrical Resistivity (10⁻⁶ Ω·cm) Hardness (HV) Heat Resistance (°C) Tensile Strength (MPa) Yield Strength (MPa) Elongation at Break (%)
Carbon Steel Welding Rod Acid coated, alkaline coated 10-15 150-200 < 450 400-550 300-400 20-25
Stainless Steel Welding Rod Acid coated, alkaline coated 60-80 200-400 < 800 550-750 350-450 25-35
Cast Iron Welding Rod Alkaline coated 90-120 250-450 300-600 300-500 150-300 10-20
Nickel Alloy Welding Rod Alkaline coated 80-100 200-300 < 1200 700-900 450-650 20-35

For more other size details, pls directly contact us

Our ERNi-1 welding wire is a versatile performer, built for marine and industrial applications where corrosion resistance and weld purity are essential. Here’s where it excels:

  • Marine Applications: Used for welding ship hulls, propeller shafts, and seawater piping, resisting corrosion from saltwater and brine.

  • Chemical Processing: Ideal for reactors, pipelines, and storage tanks handling acids like sulfuric, hydrochloric, and phosphoric.

  • Desalination Plants: Supports welding of heat exchangers and evaporators, ensuring durability in seawater processing systems.

  • Power Generation: Applied in coastal power plants for seawater cooling systems and components exposed to corrosive fluids.

  • Petrochemical Industry: Used in refineries and chemical plants for equipment handling corrosive liquids and gases.

  • Food Processing: Perfect for food-grade equipment, resisting corrosion from acidic and alkaline cleaning solutions.

  • Electronics Manufacturing: Ensures reliable welds in nickel-plated components, maintaining conductivity and corrosion resistance.

  • Overlay Welding: Suitable for cladding carbon or stainless steels to enhance corrosion protection in harsh environments.

Its ability to weld dissimilar metals, like pure nickel to stainless or carbon steels, makes it a go-to for complex projects. From marine repairs to industrial equipment fabrication, our ERNi-1 wire delivers high-purity, corrosion-resistant welds.

Parameter

Our ERNi-1

Competitor’s Product

Corrosion Resistance

Exceptional resistance to seawater, acids, and alkalis

Good resistance, but less effective in mixed corrosive environments

Weld Purity

High-purity nickel for contamination-free welds

Moderate purity, risk of minor impurities

Weldability

Smooth feeding, minimal defects, excellent arc stability

Decent weldability, occasional spatter issues

Chemical Composition

High-purity nickel, low carbon for reduced cracking

Lower purity, higher risk of sensitization

Versatility

Suitable for TIG, MIG, and dissimilar metal welding

Limited to specific welding processes

Pitting Resistance

High resistance to pitting in corrosive environments

Moderate pitting resistance

Purity and Cleanliness

Ultra-high-purity wire with minimal impurities

Standard purity, some weld imperfections

Certifications

Fully compliant with AWS A5.14, ASTM standards

Meets AWS A5.14, limited ASTM compliance

Our wire’s ultra-high nickel purity and optimized composition deliver unmatched corrosion resistance and weld cleanliness, making it ideal for marine and industrial applications. Its smooth weldability and low defect rate save time and costs during production. The ability to handle multiple welding processes and dissimilar metals gives it an edge for diverse projects.

Our ERNi-1 welding wire is the result of decades of expertise and advanced manufacturing. We’ve perfected our process to deliver a wire with consistent chemistry and mechanical properties, ensuring reliable, high-purity welds every time. Its ultra-high purity minimizes imperfections, giving you cleaner, stronger joints that perform in the toughest environments, from ship hulls to chemical reactors.

Versatility is a major strength. Our wire excels in both TIG and MIG welding and handles dissimilar metal joints with ease, making it ideal for complex projects in marine and industrial settings. Its smooth feeding and excellent arc stability boost productivity, reducing downtime and rework on the shop floor.

We back our product with top-notch customer support. From detailed welding parameters to on-call technical expertise, we help you optimize your processes for the best results. Our global supply chain ensures fast, reliable delivery, so you’re never waiting for materials. Sustainability is a priority—our wire’s durability extends equipment lifespans, reducing maintenance costs and environmental impact. Whether you’re welding a seawater piping system or an industrial tank, our ERNi-1 delivers the performance you need.

Durable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment FabricationDurable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment Fabrication

Durable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment FabricationDurable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment Fabrication

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

Durable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment Fabrication

Client Visits

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Durable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment Fabrication

We support all kinds of testing:

Durable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment Fabrication

Durable ERNi-1 MIG/TIG Welding Wire for Marine and Industrial Equipment Fabrication

FAQs

  1. What is ERNi-1 welding wire used for?
    It’s used for welding pure nickel alloys in marine, chemical processing, and industrial applications, offering high-purity, corrosion-resistant welds.

  2. What makes ERNi-1 stand out?
    Its ultra-high nickel purity and low carbon content ensure superior corrosion resistance and weld cleanliness in harsh environments.

  3. Can it weld dissimilar metals?
    Yes, it’s ideal for joining pure nickel to stainless steel, carbon steel, or other nickel-based alloys.

  4. Which industries benefit from ERNi-1?
    Marine, chemical processing, desalination, power generation, food processing, and petrochemical industries rely on its durability.

  5. What welding processes is it compatible with?
    It’s optimized for TIG and MIG welding, but also supports other arc welding processes.

  6. How does it perform in corrosive environments?
    It offers excellent resistance to pitting, crevice, and stress corrosion in seawater, acids, and alkalis.

  7. Is it suitable for high-temperature applications?
    Yes, it performs reliably up to 600°F (316°C) in corrosive environments.

  8. Does it require special welding techniques?
    No, but using our recommended parameters ensures optimal weld quality and minimal defects.

Why Choose Our ERNi-1 Wire?

Our Durable ERNi-1 MIG/TIG Welding Wire is built for the toughest challenges in marine and industrial equipment fabrication. Its exceptional corrosion resistance, high-purity welds, and versatility make it a top choice for shipbuilding, chemical plants, and desalination systems. With clean, reliable welds and unmatched durability, it helps you reduce maintenance costs and keep operations running smoothly. Backed by our commitment to quality, innovation, and customer support, our wire delivers the performance you need for high-stakes projects. Trust us to provide the welding solution that powers your success in corrosive and demanding environments.

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