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Copper Welding Wire

ERCuSn Phosphor Bronze Wire for Corrosion-Resistant Bronze Repairs

ERCuSn Phosphor Bronze Wire for Corrosion-Resistant Bronze Repairs

Product Details

Our ERCuSn phosphor bronze Welding Wire is a solid pick for corrosion-resistant bronze repairs. With around 4-7% tin in a copper base, this wire delivers strong, durable welds that hold up in tough, wet environments. It’s designed for TIG and MIG welding, offering a smooth arc, low spatter, and clean bead appearance. Perfect for fixing bronze components or joining brass and copper, it’s a go-to for marine, industrial, and artistic repairs where corrosion resistance and strength are key.

ERCuSn Phosphor Bronze Wire for Corrosion-Resistant Bronze Repairs

We’ve built our ERCuSn wire to tackle bronze repairs with ease. The tin content gives welds excellent corrosion resistance, especially in moist or salty conditions, with tensile strength around 45,000-60,000 psi. It’s great for restoring worn parts like bronze fittings, sculptures, or marine hardware. The wire’s smooth flow and stable arc make welding a breeze, whether you’re working by hand or with automated systems. Plus, its bronze finish adds a polished look, perfect for decorative applications.

The copper-based welding wire market is growing strong, projected to hit USD 4.5 billion by 2030 with a 5.5% CAGR. Industries like marine, manufacturing, and art restoration are driving demand for materials that resist corrosion and wear. Phosphor bronze wires like ERCuSn are popular for their balance of strength, corrosion resistance, and affordability. As sustainability and durability become priorities, especially in marine and industrial repairs, our wire meets the need for long-lasting, reliable welds.

Applications in Bronze Repairs

Our ERCuSn wire is a star for bronze repair jobs. It’s used in marine settings to fix propellers, fittings, and pumps exposed to saltwater. In industrial applications, it repairs bronze components like bearings and bushings that face heavy wear. The wire’s also a favorite in art restoration, welding bronze sculptures or architectural elements with a seamless, corrosion-resistant finish. It can join dissimilar metals like bronze to steel, making it versatile for complex repair projects.

AWS ClassificationApplications
ERNiCr-3Used for welding 600, 601, and 800 alloys and dissimilar welding between stainless steel and carbon steel
ERNiCrFe-7Suitable for welding nickel-chromium-iron alloys under ASTM B163, B166, B167, and B168 standards
ERNiCrFe-6Designed for welding steel to nickel-chromium-iron alloys, as well as stainless steel to nickel-based alloys
ERNiCrCoMo-1Used for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys
ERNiCrMo-3Suitable for nickel alloy, carbon steel, stainless steel, and low alloy steel welding, primarily used for 625, 601, 802 alloys, and 9% nickel alloys
ERNi-CIUsed for welding commercially pure nickel, malleable cast iron, and gray cast iron
ERCuNiSuitable for welding 70/30, 80/20, and 90/10 copper-nickel alloys
ERNiCu-7Used for welding nickel-copper alloys such as B127, B163, B164, and B165
ERNi-1Designed for welding pure nickel castings and forgings, including those under ASTM B160, B161, B162, and B163 standards
ERNiFeMn-CISuitable for welding nodular cast iron, ductile iron, malleable cast iron, and gray cast iron, as well as their dissimilar welding to stainless steel, carbon steel, low alloy steel, and various nickel alloys
ERNiCrMo-4Used for welding nickel-chromium-molybdenum alloys, or for welding nickel-chromium-molybdenum alloys to steel and other nickel-based alloys
ERNiCrMo-11uitable for self-welding nickel-chromium-molybdenum alloys, dissimilar welding with steel and other nickel alloys, and also for cladding applications
ERNiCrMo-13Used for welding low-carbon nickel-chromium-molybdenum alloys
ENiCrMo-3Designed for welding nickel-chromium-molybdenum alloys, including 625, 800, 801, 825, and 600
ENiCrFe-3Used for welding nickel-chromium-iron alloys and for dissimilar welding with carbon steel
ENiCrFe-2Suitable for welding austenitic steel, ferritic steel, and high-nickel alloys, also used for 9% nickel alloy welding
ENiCu-7Primarily used for welding nickel-copper alloys and their dissimilar welding with steel
ENiCrFe-7Ideal for welding 690 (UNS N06690) nickel-chromium-iron alloys
ENiCrMo-4Designed for C-276 alloy welding and most nickel-based alloys
ENiCrCoMo-1Suitable for welding nickel-chromium-cobalt-molybdenum alloys and various high-temperature alloys
ERCuNiUsed for welding forged or cast 70/30, 80/20, and 90/10 copper-nickel alloys
ENiCrMo-13Used for welding low-carbon nickel-chromium-molybdenum alloys
ENiCrMo-11Used for welding low-carbon nickel-chromium-molybdenum alloys
Physical & Mechanical Properties
Welding Wire TypeDensity (g/cm³)Melting Point (°C)Electrical Conductivity (% IACS)Coefficient of Thermal Expansion (10⁻⁶/°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation at Break (%)
Carbon Steel Welding Wire7.8514508-1011.8400-550300-40020-25
Stainless Steel Welding Wire 7.91350-14502-516-17550-650300-40030-40
Aluminum Welding Wire2.7600-660>6023.1150-20075-100>20
Nickel Alloy Welding Wire8.41350-14001-213.1600-800400-60030-40
Welding Rod TypeCoatingElectrical Resistivity (10⁻⁶ Ω·cm)Hardness (HV)Heat Resistance (°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation at Break (%)
Carbon Steel Welding RodAcid coated, alkaline coated10-15150-200< 450400-550300-40020-25
Stainless Steel Welding RodAcid coated, alkaline coated60-80200-400< 800550-750350-45025-35
Cast Iron Welding RodAlkaline coated90-120250-450300-600300-500150-30010-20
Nickel Alloy Welding RodAlkaline coated80-100200-300< 1200700-900450-65020-35

For more other size details, pls directly contact us

Sustainability is a big focus, with industries looking for materials that extend component life and cut maintenance costs. Our ERCuSn wire delivers with its corrosion resistance and durability. Automated welding is on the rise, especially in industrial and marine repairs, and our wire’s consistent feed makes it a perfect fit for robotic systems. Stricter environmental and safety standards are also pushing demand for high-quality welding materials, and our wire meets those requirements without breaking a sweat.

Comparison with Other Wires

Here’s how our ERCuSn stacks up against other copper-based welding wires:

Parameter

ERCuSn (Ours)

ERCu

ERCuSi-A

ERCuNi5Fe1

Composition

~4-7% Tin

Pure copper

~3% Silicon

~5% Ni, ~1% Fe

Corrosion Resistance

Good (Seawater, moist environments)

Moderate (General)

Good (Mild environments)

Excellent (Seawater, chemicals)

Primary Use

Bronze repairs, brass, copper

Pure copper

Copper, galvanized steel

Cu-Ni alloys, marine pipelines

Repair Suitability

High (Bronze, marine, art)

Low (Limited corrosion resistance)

Moderate (Less durable)

Moderate (Seawater-focused)

Weldability

Excellent (Stable arc, low spatter)

Good (Higher spatter risk)

Excellent (Smooth arc)

Excellent (Stable arc)

Tensile Strength (psi)

~45,000-60,000

~30,000-40,000

~50,000

~50,000-60,000

Aesthetic Finish

Excellent (Bronze tone)

Good (Copper tone)

Excellent (Golden bronze)

Good (Metallic)

Cost-Effectiveness

High (Versatile, affordable)

High (For copper)

High (For specific uses)

Moderate (Niche marine use)

Our ERCuSn is a top choice for bronze repairs, blending corrosion resistance, strength, and a great finish.

Our Company’s Edge

We’re proud of our ERCuSn wire, crafted to meet AWS A5.7 standards with high-purity materials for clean, reliable welds. Our manufacturing process eliminates defects, ensuring smooth feeding in TIG and MIG setups, whether manual or automated. Available in various diameters and spool sizes, it’s tailored to your repair needs, from small art pieces to large marine components. Our team’s always on hand with expert advice to help you get flawless, corrosion-resistant welds every time.

ERCuSn Phosphor Bronze Wire for Corrosion-Resistant Bronze RepairsERCuSn Phosphor Bronze Wire for Corrosion-Resistant Bronze Repairs

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

ERCuSn Phosphor Bronze Wire for Corrosion-Resistant Bronze Repairs

Client Visits

Building Stronger Partnerships

ERCuSn Phosphor Bronze Wire for Corrosion-Resistant Bronze Repairs

We support all kinds of testing:

ERCuSn Phosphor Bronze Wire for Corrosion-Resistant Bronze Repairs

ERCuSn Phosphor Bronze Wire for Corrosion-Resistant Bronze Repairs

FAQs:

  1. What makes ERCuSn ideal for bronze repairs?
    Its 4-7% tin content ensures corrosion-resistant, strong welds for bronze components in tough environments.

  2. Can ERCuSn weld dissimilar metals?
    Yes, it’s great for joining bronze to brass, copper, or steel with durable welds.

  3. What industries use ERCuSn wire?
    Marine, industrial manufacturing, and art restoration for corrosion-resistant bronze repairs.

  4. How does ERCuSn compare to ERCuSi-A?
    ERCuSn offers better corrosion resistance for marine repairs, while ERCuSi-A suits plumbing and HVAC.

  5. Is ERCuSn suitable for art restoration?
    Absolutely, its bronze finish and corrosion resistance make it perfect for repairing sculptures.

  6. What shielding gas works best with ERCuSn?
    Pure argon at 15-20L/min is ideal for TIG welding to ensure clean, stable welds.

  7. Can ERCuSn be used in automated welding?
    Yes, its smooth feed and stable arc are perfect for robotic welding systems.

  8. Why choose ERCuSn over ERCuNi5Fe1?
    ERCuSn is more cost-effective for bronze repairs, while ERCuNi5Fe1 excels in seawater pipelines.

Wrapping Up

Our ERCuSn phosphor bronze welding wire is a must-have for corrosion-resistant bronze repairs. From marine propellers to bronze sculptures, it delivers strong, durable welds with a polished finish. With industry trends leaning toward sustainability and automation, our wire keeps you ahead of the curve. Choose us for quality, versatility, and welds that stand up to the toughest conditions.


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